PFMEA | Process Flow | PFMEA Steps | Risk Assessment | Control Plan | Practical Key Notes
This training course is designed to provide participants with a comprehensive understanding of the Process Failure Mode and Effects Analysis (PFMEA) process. PFMEA is a structured approach for identifying potential failure modes in product or process design and developing appropriate controls to mitigate the risk of failure.
What you’ll learn
- Definition of PFMEA.
- Understanding the relation of Process Flow, PFMEA and Control Plan.
- Steps of PFMEA.
- Complete Case study to learn PFMEA Mindset.
Course Content
- Introduction –> 1 lecture • 5min.
- 1. Definiton of PFMEA –> 1 lecture • 6min.
- 2. Rowing to PFMEA & Control Plan –> 1 lecture • 7min.
- 3. Process Flow Identification –> 1 lecture • 5min.
- 4. PFMEA Team –> 1 lecture • 5min.
- 5. PFMEA Flow-VDA_QMC –> 1 lecture • 2min.
- 6. PFMEA Flow-Quick Check In for Scope Definition –> 1 lecture • 2min.
- 7. Checking Generical PFMEA Inputs –> 1 lecture • 4min.
- 8. Checking Technical Drawing –> 1 lecture • 7min.
- 9. Checking Technical Specification and Customer Requirements –> 1 lecture • 3min.
- 10. Structure Analysis –> 1 lecture • 6min.
- 11. Function Analysis –> 1 lecture • 4min.
- 12. Failure Analysis –> 1 lecture • 3min.
- 13. Risk Analysis –> 1 lecture • 1min.
- 14. Severity –> 1 lecture • 8min.
- 14.1 Severity from VDA –> 1 lecture • 1min.
- 15. Occurrence –> 1 lecture • 4min.
- 16. Detection –> 1 lecture • 9min.
- 17. PFMEA Format Analysis –> 1 lecture • 13min.
- 18. Case Study-I –> 1 lecture • 1min.
- 19. Case Study-I Solution –> 1 lecture • 6min.
- 20. Case Study-II –> 1 lecture • 1min.
- 21. Case Study-II Solution –> 1 lecture • 7min.
- 22. Case Study -I and II Lesson Learned –> 1 lecture • 6min.
- 23. Action Priority Matrix as per VDA –> 1 lecture • 7min.
- 24. Action Priority Expectation as per VDA –> 1 lecture • 4min.
- 25. Summary of Risk Analysis Step –> 1 lecture • 2min.
- 26. Importance of Ergonomy for Risk Assessment –> 1 lecture • 4min.
- 27. Optimization –> 1 lecture • 4min.
- 28. Importance of Process Audit for Optimization –> 1 lecture • 5min.
- 29. Summary of Complete PFMEA Steps as per VDA –> 1 lecture • 3min.
- 30. Control Plan –> 1 lecture • 11min.
- 31. Key Notes PFMEA & Control Plan –> 1 lecture • 4min.
- Closure –> 1 lecture • 1min.
Requirements
This training course is designed to provide participants with a comprehensive understanding of the Process Failure Mode and Effects Analysis (PFMEA) process. PFMEA is a structured approach for identifying potential failure modes in product or process design and developing appropriate controls to mitigate the risk of failure.
*** In case of any unclear point, 1-1 teleconferences to be provided until the whole concepts have been understood %100.
*** Specifis cases of participants will be handled also during 1-1 teleconference meetings.
The course will cover the following topics:
- Introduction to PFMEA: Understanding the purpose and benefits of PFMEA, and the key components of the PFMEA process.
- PFMEA Methodology: Understanding the steps involved in the PFMEA process, including identifying potential failure modes, assessing the severity, occurrence and detection of each failure mode, and developing appropriate controls.
- Documentation: Understanding the documentation required for PFMEA, including creating process flow diagrams, identifying process inputs and outputs, and documenting control plans.
- Implementation: Understanding the steps required to implement PFMEA, including monitoring the effectiveness of the controls, reviewing and updating the PFMEA as necessary, and communicating the results to all stakeholders.
- Case Studies: Reviewing examples of successful implementations of PFMEA in various industries.
- Process Flow Identification
- Risk Assessment
- Control Plan
- Integration of Process Flow, PFMEA and Control Plan